Delta Plus News Impact, cracks, discolouration: When should you change your helmet?

Impact, cracks, discolouration: When should you change your helmet?

Protective helmets are put through their paces every day: their role is to absorb impacts. However, they cannot perform their function optimally if the helmet’s structure is not in perfect condition. Romain Vernède, product manager at Delta Plus, explains what to look out for and when a helmet absolutely must be replaced.

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Impact, cracks, discolouration: When should you change your helmet?

Protective helmets are put through their paces every day: their role is to absorb impacts. However, they cannot perform their function optimally if the helmet’s structure is not in perfect condition. Romain Vernède, product manager at Delta Plus, explains what to look out for and when a helmet absolutely must be replaced.

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Safety tips

PPE and renewal

Update 04.05.26

What should you look out for when inspecting your helmet before putting it on?

Romain Vernède: “You should indeed regularly inspect the main components of your safety helmet, in particular:

 

- The shell 
 

Look for cracks, splits or dents. A helmet is designed to absorb impact by deforming: with every impact, its structure may be compromised.

 

The EN 397 standard states that a helmet that has been subjected to an impact must be replaced. Even a micro-crack in the plastic can be enough to compromise its impact-absorbing capacity.

 

As for dielectric helmets, if they are struck and the material is compressed in one area or there is a crack, then it can no longer be guaranteed that they will provide perfect electrical insulation
 

Traces of paint, adhesive or solvent that are not original or approved by the manufacturer can also weaken the shell’s structure. Finally, it is important to check for discolouration, which may be a sign of an impact or result from the helmet having been overexposed to UV light—for example, if left behind a lorry’s windscreen—which can gradually degrade the plastic of the shell.

- The harness system
 

That is, all the internal components used to keep the helmet in place on the head. 
 

Check that they are in good condition:

  • the straps, 
  • their fastenings 
  • and that the size adjustment system is working properly. 

Also check the plastic loops.
 

- The sweatband 
 

This is the headband located at the forehead, which absorbs sweat and improves the wearer’s comfort, along with all comfort features. Make sure they are in place.
 

- The chin strap 
 

Check that it is not torn or frayed, that its locking mechanism is working properly and that it is securely attached to the helmet.
 

- Accessories attached to the helmet 
 

Such as a visor or ear defenders. Ensure they are securely attached to the helmet.

Are high-end safety helmets more durable? Do they last longer?

Romain Vernède: “Actually, no: all helmets, whether they cost €5 or €100, offer the same level of impact protection, as they meet the safety requirements set out in the EN 397 standard.” 
 

What sets high-end models apart are additional features, such as resistance to:

 

Added to this are criteria relating to comfort and practicality: adjustable straps, padding, lightness or design. 
 

Lifespan can also vary depending on the material: under optimal conditions of use, ABS helmets have a lifespan of 7 years. Those made of polypropylene or high-density polyethylene last 5 years. But in the event of an impact, all must be replaced.”

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Do workers change their safety helmets often enough?
 

Romain Vernède: “Helmets are sometimes neglected. Some people believe they remain well protected despite a crack or discolouration. 
 

But when it comes to safety, the rule is:  ‘If in doubt, there is no doubt—it must be replaced’.
 

Delaying this step means taking the risk of putting your life in danger. Remember that a blow to the head can have serious consequences.”
 

Any tips on how to look after your helmet and prevent it from deteriorating?
 

Romain Vernède : 

  • “Avoid throwing it in the back of a lorry or dropping it. 
  • Store it away from UV light, extreme temperatures and humidity.
  • Keep it in its box to prevent knocks.

In short: treat it as you’d like to be treated!”
 

Don’t let a worn-out helmet put your safety at risk: discover the full range of protective helmets.
 

To take it a step further, Delta Plus also supports you with the annual inspection of your PPE: in our article, we detail the steps to follow with a little help from our NFC app!
 

When should you replace a safety helmet?
Immediately if you notice any changes: cracks, splits, dents or even discolouration. A damaged strap, worn-out padding or a loss of comfort are other signs that may alert you to the need to replace the helmet.

How long does a safety helmet last?
Under normal conditions of use, the lifespan of a helmet is specified in the instructions and also depends on its composition.


Does a helmet need to be replaced after an impact or a fall?
Yes, a helmet that has suffered a significant impact must be replaced, even if it does not appear to be damaged on the outside.

How can I find the date of manufacture or expiry of a safety helmet?
The date of manufacture is usually indicated inside the helmet, on a label or engraved into the shell

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